Coherent Market Insights

Optical Encoder Market is Expected to Surpass US$ 7,011.5 Mn by 2031

Optical Encoder Market is Expected to Surpass US$ 7,011.5 Mn by 2031 - Coherent Market Insights

Publish In: Jun 26, 2024

Global Optical Encoder Market Is Estimated To Witness High Growth Owing To Increasing Demand For Automotive Applications And Growing Industrial Automation

The global Optical Encoder Market is estimated to be valued at US$ 3,005.20 Mn in 2024, exhibiting a CAGR of 12.9% over the forecast period (2024-2031). The growing adoption of optical encoders in various industrial applications such as automotive, electronics, and packaging is augmenting the market growth. Optical encoders offer several advantages over traditional encoders including high resolution, reliability, and accuracy which is further driving their demand.

Market Dynamics:

Increasing Demand for Automotive Applications:

Optical encoders are heavily used in the automotive industry for motion control applications such as throttle control, transmission control, and ABS/ESC control among others. The growing automotive production globally is boosting the demand for high-performance optical encoders from automotive original equipment manufacturer (OEM) and component manufacturers.

Growing Industrial Automation:

The widespread popularity of industrial automation trends like Industry 4.0 is propelling the growth of machine tools, robotics, and automated machinery. Optical encoders are widely used in automated equipment for precision motion control and feedback applications. Growing investments in factory automation solutions across industries are fueling the adoption of optical encoders.

Market Driver: Increasing Demand from the Automotive Industry

The automotive industry has seen tremendous growth in the past few years globally. Automakers are increasingly integrating complex mechatronic systems like advanced driver-assistance systems, autonomous driving technologies, etc. into modern vehicles which require precise motion control. Optical encoders provide high resolution, durability, and reliability required for such complex applications. Their non-contact design also makes them well-suited for use in harsh environments inside vehicles. With autonomous driving becoming a reality, the demand for highly precise optical encoder sensors from automotive original equipment manufacturer (OEM) and tier 1 component suppliers is expected to steadily rise in the coming years.

Market Driver: Growth of Industrial Automation

Industrial automation has become imperative for manufacturers to improve productivity and reduce costs. Robots, CNC machines, and motor drives require feedback sensors to ensure precise motion control and positioning. Optical encoders are increasingly being used in automation equipment due to their long lifespan, resistance to electro-magnetic interferences and high accuracy even at fast speeds. Rising global industrialization and the "Industry 4.0" trend of advanced automation is fueling investments in automated production lines. This growing industrial automation infrastructure worldwide is creating strong demand opportunities for optical encoder Original Equipment Manufacturers (OEMs) to provide feedback and feedback control solutions.

Market Restraint: High Initial Investment Requirements

While optical encoders offer superior performance over traditional encoder technologies, their initial costs tend to be higher. Designing and manufacturing high-precision optical components requires expensive fabrication equipment and processes. This makes the per-unit cost of optical encoders higher compared to incremental encoder technologies. For price-sensitive applications and cost-critical industries, the higher upfront investment can act as a deterrent. Optical encoder suppliers need to focus on lowering per-unit costs through economies of scale and alternative low-cost manufacturing techniques to expand market adoption.

Market Restraint: Requirement of Regular Calibration

Unlike incremental encoder technologies which can operate without calibration, optical encoders need to be regularly calibrated and aligned to the precision readout optics to maintain their high accuracy levels over time. Environmental factors like temperature changes and vibrations can cause misalignment requiring recalibration. This results in additional maintenance costs. For OEMs and system integrators operating in remote locations or those who lack specialized calibration equipment, regular calibration can pose operational challenges restricting the suitability of optical encoders. Suppliers must address this through self-calibration capabilities, vibration resistance, and decreased sensitivity to temperature variations.

Market Opportunity: Integration into Consumer Electronics

Consumer electronics have become increasingly sophisticated with demand for advanced functions such motion sensing, augmented/virtual reality, 3D imaging, etc. Compact and high-precision motion feedback sensors are essential components in various electronic devices, enabling advanced functionalities such as image stabilization, gesture recognition, and navigation. These sensors are crucial for smartphones, cameras, drones, and game consoles, allowing them to accurately detect and respond to movements, providing users with enhanced experiences and capabilities. Optical encoders offer an ideal sensing solution due to their small footprint and design flexibility. Rising consumer demand for smarter home appliances and IoT devices also opens new application areas. With ongoing technology advancements to lower costs, optical encoders can gain wider acceptance in consumer products and help drive future market growth opportunities.

Market Opportunity: Integration into Medical Devices                      

High accuracy, miniaturization and biocompatibility make optical encoders an ideal sensing technology for medical devices requiring precise motion control and positioning. Applications include surgical robots, diagnostic imaging systems, prosthetics, and rehabilitation devices. As healthcare infrastructure expands globally with ongoing focus on preventive and remote care, the demand for such high-tech medical devices is on the rise. With the medical industry striving for advanced technologies, new growth avenues are emerging for optical encoder suppliers to provide customized sensing solutions and help fuel technological innovation within this sector. Strict regulatory approvals also ensure a long product lifetime supporting lucrative long term opportunities.

Link - https://www.coherentmarketinsights.com/market-insight/optical-encoder-market-4783

Key Developments:

  • In June 2023, Bourns, Inc., a manufacturer and supplier of electronic components, introduced the PEC11J series encoder as a drop-in replacement for the discontinued ALPS Model EC11J Series. This modified configuration of the Bourns PEC11S series enables customers to seamlessly support existing applications without making mechanical or electrical layout changes.
  • In March 2023, POSITAL, a manufacturer of position and motion sensors, including rotary encoders, inclinometers, and linear position sensors unveiled a significant upgrade to its IXARC line of incremental rotary encoders. The new IXARC encoders incorporate advanced magnetic sensor technology and more energy-efficient embedded microcontrollers. Despite retaining mechanical and electrical compatibility with earlier models, the upgraded IXARC encoders will offer customers reduced power consumption, an important consideration for complex applications with multiple interconnected devices.
  • In January 2021, Renishaw plc, a British engineering company that specializes in precision measurement and healthcare technologies launched its groundbreaking FORTiS series of enclosed linear absolute encoders, engineered to thrive in harsh environments such as machine tools. This advanced technology provides exceptional resistance to the ingress of solid debris and liquids, ensuring reliable performance in demanding applications.
  • In December 2021, C&K launched a new optical rotary encoder, the ENC Series 24-Position Optical Encoder, featuring an integrated pushbutton. This new ENC Series encoder was developed as an enhancement to C&K's highly successful 16-position optical encoder model.

Key Players:

Baumer Group, BEI Sensors, Bourns, Inc., Broadcom Inc., CUI Inc., Dynapar Corporation, Fortive (Dynapar Corporation), FRABA B.V., HEIDENHAIN, Hengstler, IFM Electronics, POSITAL FRABA, Renishaw plc, Sensata Technologies, and Tokyo Electric Co., Ltd.

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