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North America has been the largest and most developed regional market for thermal spray coatings globally with 38.8% of the market share in 2024. The region has a strong presence of major coating manufacturers as well as end-use industries such as aerospace, healthcare, automotive, etc Moreover, the region has witnessed high industrial research spending over the years to develop advanced thermal spray technologies. Major manufacturing countries like the U.S. and Canada have a robust coating application infrastructure to support thermal spray coating processes for new product development as well as repair and maintenance activities.
However, the Asia Pacific region has emerged as the fastest growing market for thermal spray coatings in recent years. The thermal spray coatings market in the region is driven by increasing industrial and manufacturing activities across industries like power generation, oil & gas, electronics, etc. Countries like China, India, Japan, and South Korea are at the forefront of this growth due to rising manufacturing output, foreign investments, and evolving coatings application needs of local industries. The availability of low-cost skilled labor and raw materials in the region allows coatings manufacturers to offer competitive pricing for thermal spray coatings. Additionally, growing exports of finished products from the region have also augmented the demand for coatings application services to maintain high product quality. Overall, strong growth momentum across key end-use sectors coupled with favorable government policies supporting local manufacturing are positioning the Asia Pacific region as the future leader in the global thermal spray coatings market.
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