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Advancements in Design and Manufacturing Processes
Significant progress in laser diode design approaches and fabrication techniques over the last few years have expanded the scope of their application into new commercial and industrial fields. New GaN-based laser diode structures that offer improved light conversion efficiency, wavelength control, and lumen maintenance compared to earlier InGaN/GaN designs have increased their competitive edge. In addition, laser diode manufacturers are constantly enhancing epitaxial growth methods, quantum well designs and packaging techniques to achieve higher output power levels, better thermal performance, and longer operational lifetimes. The ability to mass-produce more affordable, reliable laser diodes across various output wavelengths from blue to infrared has opened up new potential usage models.
Advanced manufacturing processes like micro-channel cooling have enabled the development of laser diode bars and stacks capable of delivering kilowatt-levels of continuous-wave optical power.
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