The high production cost of bioplastics compared to conventional plastics continues to pose a challenge for the growth of the global bioplastics market. While bioplastics offer environmental sustainability benefits over petroleum-based plastics, their production remains more expensive. Bioplastics are made from renewable biomass sources using advanced manufacturing processes like fermentation. This makes their production capital intensive compared to fossil fuel-derived plastics which are cheaper to produce. The cost of building bioplastics manufacturing facilities that meet industry standards of quality and safety also contributes to their higher costs. Establishing large-scale production lines for bioplastics requires significant capital investments in specialized equipment and infrastructure. This is a substantial barrier for bioplastics producers, especially small and medium businesses, to achieve costs competitiveness against mass-produced petro-based plastics. Additionally, the R&D costs associated with developing newer bioplastic formulations that can substitute major application-specific plastics also adds to their production costs.
Opportunities: Technological advancement improving bioplastic properties
Technological advancement in improving bioplastic properties represents a great opportunity in the global bioplastics market. Bioplastics made from renewable biomass sources such as vegetable fats and oils, help address sustainability and waste issues associated with conventional plastics. Traditionally, bioplastics have suffered from high costs and technical limitations relative to their petroleum-based counterparts. However, continuous research and development is helping to enhance bioplastic performance, bringing them on par with fossil-fuel plastics. One such development is the improvement in heat resistance and durability of bioplastics. Scientists have engineered biomass-derived polymers that can remain stable at temperatures as high as 121–150°C without degradation, using additives or chemical modifications. This matches temperature tolerances for many food packaging and thermoformed consumer applications that currently use petro-plastics. Researchers have also found ways to synthesize bioplastics with gas barrier properties on par with polyester films, solving prior issues around permeability. Such technological solutions are helping solve technical barriers, and enable more widespread use of bioplastics in applications that previously relied on oil-based plastics. In summary, advancements to overcome technical limitations of bioplastics present a major growth opportunity.
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