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Growing adoption in the printing and coating industry for high-speed and efficient production
The printing and coating industry has witnessed remarkable technological advancement over the past decade. Automation, digitization, precision process control has all emerged as major transformation drivers. In the pursuit of higher output with minimal wastage, industries such as commercial printing, product labels, electronics printing, and others are continually striving to maximize operational efficiencies..
Electrostatic chucks enable substrates like paper, film or board material to be held perfectly flat and immobile on the production line while a variety of printing/coating processes like screen, gravure, flexo are performed. Without any slippage or dimensional deviations, the printed patterns emerge with supreme accuracy and consistency. Any minor fluctuations in substrate placement can negatively impact the finished product quality as well as inflict losses due to defects and reworks. Unlike mechanical clamps which have issues like strenuous energy requirements, slow cycling and potential substrate damage, electrostatic chucks provide effective gripping through non-contact electrostatic adsorption. This allows for substantially higher throughput in printing machines. Their ability to rapidly pick and place substrates with pin-point precision further aids enhanced equipment efficiency.
Constant innovations from chuck manufacturers concerning attributes such as faster clamping/de-clamping, auto-distance and parallelism controls, enhanced gripping uniformity provides the printing/coating sector a major productivity boost. More output can be feasibly achieved from existing lines by deploying advanced electrostatic chuck modules. As competition intensifies globally and operating costs need to be vigilantly controlled, industries are finding it imperative to incorporate any technology that can deliver higher volumes in lesser time.
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