Conveyor System Market Size and Trends

Global conveyor system market is estimated to be valued at US$ 10.35 Bn in 2024 and is expected to reach US$ 15.07 Bn by 2031, exhibiting a compound annual growth rate (CAGR) of 5.5% from 2024 to 2031.

Conveyor System Market key Factors

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Rapid industrialization and automation across industries have boosted demand for conveyor systems in material handling processes. Furthermore, growing e-commerce sector has also boosted the installation of conveyor systems in warehouses and distribution centers. Various industries like food & beverage, airport authorities, and e-commerce are investing in automated conveyor systems to improve productivity and efficiency. Advancements in technology like integrated robotics and Internet of Things (IoT) also support the automation of material handling equipment and warehouse operations. This can boost demand for intelligent and automated conveyor systems in the near future.

Market Driver - Advantages of conveyor systems over manual material handling

Conveyor systems have significantly impacted industries by reducing their dependency on manual labor for material movement tasks. While manual handling has its place, conveyor technology allows for higher throughput, improved safety and better optimization of workforce. Constant manual movement of materials involves significant costs associated with labor along with higher risks of injuries. Conveyor belts are designed to efficiently transport items from one stage to other without human intervention within the production cycle. This allows redirecting manpower to more value-added tasks.

Conveyor systems provide consistency and uniformity in operations. Materials are moved at a regulated pace based on pre-programmed settings. This brings repeatability in production processes. Higher volumes can be handled with greater ease and less fatigue as compared to manual methods. Labor requirements are reduced as one operator can oversee multiple belts. Risks of injury are minimal to none involved with conveyor movement as payloads are smoothly transported on the belts or rollers. With manual handling, chances of strains due to lifting heavy objects or accidents while shifting items remain. Therefore, conveyor systems create a safer work environment for employees.

Integration of conveyor technology has improved overall equipment effectiveness. Dedicated lines prevent mishandling and breakage losses seen during transportation by human beings. Items are moved from one station to another through the exact pathway. This enhances tracking and traceability. Less room for errors supports higher product quality. Advanced systems with sensors and programmable logic controllers facilitate collection of real-time operational data. Managers can monitor performance metrics and take informed decisions to optimize production flows.

Increasing adoption across manufacturing and processing industries

Conveyor systems have emerged as an indispensable material handling solution across diversified industrial verticals. Growing complexity of manufacturing and assembly processes have boosted demand for automated movement of materials within premises. Automotive, food & beverage, packaging, pharmaceutical and other sectors are witnessing increased integration of conveyor belts, roller tracks and sortation systems. Ease of installation, scalability, and proven track record have made conveyor technology a universal choice for industries aiming at capacity expansion, productivity improvements and lean operations.

Sophisticated production methods involving multiple unit operations necessitate a streamlined pathway for moving work-in-progress from one stage to another. Conveyor lines eliminate disjointed material transfers and ensure continuity. These bring order and structure within busy plant floors by functioning as the central backbone. This has become indispensable for achieving just-in-time manufacturing excellence wherein optimal uptime of equipment and minimum queues are critical. Even for seasonal goods manufacturers implementing specialized short-run production, temporary pop-up conveyor lines offer a ready solution to scale up and scale down as needed.

Growing size and scale of facilities have made centralized conveyor distribution an operational necessity. Sprawling premises with several production lines require an integrated network for internal transportation of materials, parts and finished goods. Conveyors deployed as a unified system covering entire multi-acre industrial complexes ensure dependable movement of high volumes. These solve prevailing issues of inefficient internal logistics faced by large manufacturing set-ups otherwise relying heavily on manual carts and trolleys. Overall equipment effectiveness of big-ticket automated machinery is optimized through well-designed conveyor connectivity.

Automation adoption is rising across geographies at an accelerated pace to boost competitiveness. With new advanced manufacturing hubs emerging rapidly, local industries are recognizing the myriad benefits of integrating conveyor technology. Both discrete part and process manufacturing segments are capitalizing on Industry 4.0 compatible conveyor solutions to drive transformations. Universal recognition of the role conveyor systems play in achieving operational excellence forms the cornerstone of their widespread acceptance globally across diversified industry players.