According to Coherent Market Insights, global demand for valves is set to increase at 6.8% CAGR during the assessment period. The global industry revenue will likely total US$ 114.37 billion by 2030.
Valves may look like simple components, but they perform many critical tasks. For instance, in manufacturing, they help to ensure safety and maintain efficiency. Choosing the wrong valve can lead to issues like leaks, downtime, and equipment damage.
Wondering how to choose the right valve for your manufacturing process? Search no more. Here is the comprehensive valve selection guide to break the code and allow you to choose the right flow control device.
Factor Affecting Valve Selection
Understand Your Process Requirements
The first and foremost step is to assess the specific requirements of your manufacturing process thoroughly. Before selecting valves for your manufacturing plant, you should evaluate factors like
- Type of fluid or gas being transported
- Determine pressure and temperature conditions
- Define the desired flow rates
- Specific control or safety requirements.
A clear understanding of these parameters will help you to find the most suitable valve types for your manufacturing process.
Consider Valve Material Compatibility
Industrial valve material selection is crucial for ensuring compatibility with the process fluid or gas. They also play a key role in preventing contamination and corrosion. Thus, before selecting valve materials, consider factors like chemical compatibility and temperature resistance.
Select industrial values made from materials like stainless steel and cast iron. You can also consult a material engineer to choose the most appropriate material for your specific manufacturing process.
Flow Capacity and Pressure Ratings
Another crucial step for efficient valve selection is accurate flow capacity and pressure ratings. You should asses the system’s expected flow rates and pressure conditions. This will help you to determine the appropriate valve size and pressure ratings. Undersized or oversized valves can lead to inefficiencies and potential valve damage.
Choose Specific Valve Type
There are different valves types, each offering distinct functionalities suited for specific applications. For instance, gate valves are ideal for high temperature and high pressure conditions. Similarly, globe valves are perfect for throttling purposes.
Evaluate the advantages and disadvantages of each valve type to make informed decisions. Select valves that align with your process requirements as well as operational objectives. Choosing best valves for industrial use can directly impact overall efficiency. For a detailed analysis of valve types, refer to CMI’s report on valves.
Maintenance and Reliability
Maintenance requirements and reliability are also key aspects of industrial valve selection. Take into account factors like ease of maintenance, expected service life, and availability of spare parts.
Industrial valves with simple designs and easy maintenance are advantageous. Choose valves that align with your maintenance capabilities. Also, consider valve brand’s reputation and track record for producing reliable and durable flow control devices.
Valve Compatibility with Automation and Control Systems
Today, majority of manufacturing plants are embracing automation and advanced control systems for process optimization. Thus, ensuring selected valves are compatible with these technologies is crucial. Consider value actuation methods and compatibility with common control protocols like Profibus.
Compliance with Industry Standards and Regulations
Manufacturing plants need to comply with industry standards and regulations. Thus, choosing valves that comply with relevant standards like ISO, ASME, or specific industry guidelines becomes important.
Conclusion
Valve selection is an important aspect of optimizing manufacturing plant operations. By considering the above-mentioned factors, manufacturers can choose valves that deliver optimal performance and safety.
